LAI International Inc., a strategic supplier of precision components and subassemblies for original equipment manufacturers, has completed a Kaizen event that has reduced the cycle time of a key process in the production of a gas turbine component by 58%.
The Kaizen event, a focused project used to improve a process, evaluated a number of air flow bench processes, cutting the cycle time of a procedure required to prepare components for testing. The flow bench is used for testing internal aerodynamic qualities of turbine components.
"We used best practices developed by multiple LAI facilities in manufacturing turbine components to make LAI the best in the business at moving product through the flow test cell," Frank Bailey, plant manager at LAI's manufacturing facility in Minneapolis, MN. "We have initiated joint efforts among LAI production facilities on the design and fabrication of tooling that will be used for all manufacturing operations performed by the locations toward achieving make-complete status on the turbine components."
All five of LAI's fabrication facilities are ISO 9001:2000 and AS9100 certified. The company also offers NADCAP certified non-conventional machining and welding processes. In addition, LAI has best-in-class manufacturing design teams located at each of its production facilities, enabling optimized production throughput and quality.