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Case Study: Objective Lens for Laser Instruments with Wavelengths (350-850nm) in Medical Devices

Introduction

Avantier, a leading custom optics company, recently undertook a challenging project to design and produce objective lenses for a laser instrument used in a medical device. The client’s specific requirements included an effective focal length (EFL) of 10mm, numerical aperture (NA) of 0.5, a working distance exceeding 22mm, and the ability to handle laser wavelengths ranging from 350 to 850 nm.

Customer’s Challenge

The client approached Avantier with a unique set of challenges. Firstly, the 0.5 NA requirement was driving up costs significantly. Additionally, the materials commonly used for lenses proved ineffective for 350-nanometer laser applications. The use of conventional glass at this wavelength resulted in strong absorption, and opting for i-line glass, while solving the absorption issue, would considerably escalate the overall lens cost.

Avantier’s Approach

Avantier meticulously analyzed the customer’s requirements and challenges to formulate an innovative approach. The project involved multiple lasers, each operating at different wavelengths and field angles. Avantier’s team addressed the 0.5 NA challenge by implementing a novel design that not only met the specifications but also allowed for cost reduction.

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